Technical Bulletin · Ed. 05Equipment Track

CPTu with a multipurpose drill rig on tailings piles

Site investigation is dynamic by nature: in the field, campaigns are often adjusted to the ground actually found, changing the type of drilling or pushing. That is why we have operated multipurpose drill rigs for several years. This bulletin shows what the equipment solves in one of the most demanding scenarios of recent campaigns: CPTu testing on tailings and waste rock piles.

HomeTechnical bulletinsCPTu with a multipurpose rig
ApplicationDrilling and testing on tailings and waste rock piles
ChallengeLoose blocks alternating with soft layers; horizons the piezocone cannot penetrate
SolutionA single rig tests, drills out and samples the same borehole
GainFewer people exposed on the work pad and lower cost

1. The challenge of tailings and waste rock piles

A recurring challenge in recent campaigns is drilling on tailings and waste rock piles. The material is heterogeneous: many loose blocks alternating with soft layers. In this scenario the CPTu test is demanding, because the piezocone must get past impenetrable layers to advance in depth.

Multipurpose drill rig operating on a tailings pile
Multipurpose drill rig operating on a tailings pile

2. From two rigs to one

Until then, the client handled this scenario with two rigs: a penetrometer unit for the CPTu and a rotary rig to drill out the impenetrable layers. The arrangement put more people on the work pad, more exposed, and meant higher cost.

With the multipurpose rig, the drill-out is done by the rig itself, which also collects samples in those layers. The test, the drill-out and the sampling are concentrated in a single machine and a single borehole.

Crew operating the multipurpose drill rig
Testing, drill-out and sampling concentrated in a single machine and a single borehole

3. Complete borehole stratigraphy

There is an additional gain: the soil tested by CPTu is also cored, meaning the advance through the layers is accompanied by core barrel sampling. Besides the continuous piezocone profile, samples are recovered along the entire borehole, resulting in the complete stratigraphy of the vertical.

4. Care with the cone tip

The operation demands attention. Alternating between drill-out and piezocone pushing in the same borehole requires an attentive, experienced operator, so the cone tip is not damaged in the transition between layers. It is this care that preserves test quality along the entire vertical.

Piezocone saturation under vacuum
Piezocone saturation under vacuum before pushing
Data acquisition unit in the field
Test data acquisition in the field

5. Result: CPTu with drill out

The DRILL OUT bands on the profile mark the stretches where the cone met impenetrable layers and the rig itself drilled them out by rotary, resuming the push just below. The continuous record of tip resistance, sleeve friction and pore pressure is preserved along the entire vertical.

CPTu profile with drill out bands
CPTu profile with drill out stretches · test result · anonymized data
Tip resistanceqc up to about 35 MPa in the competent layers crossed
Sleeve frictionfs describes soil behavior layer by layer
Pore pressureu with targeted dissipation tests at the depths of interest

6. Conclusion

One rig pushed the CPTu, drilled out the impenetrable layers and collected samples along the entire borehole: complete stratigraphy of the vertical, with fewer people exposed on the work pad and lower cost, without giving up test quality.